Chana Seed Processing Plant Manufacturer
Introduction
At Padsons Industries, we specialize in crafting user-friendly manual and semi-automatic farm machinery. With a focus on simplicity and effectiveness, our equipment is designed to make farming tasks more efficient and accessible for all. Our range includes a variety of tools that cater to the diverse needs of farmers. From easy-to-use plows to hassle-free seeders, we take pride in creating machinery that simplifies the farming process. With decades of experience in the industry, we understand the challenges faced by modern-day farmers. That’s why we’re dedicated to providing practical solutions that enhance productivity and yield. Trust Padsons Industries to be your reliable partner in agriculture.
There is no denying India’s passion for chana, or chickpeas. It is a common ingredient in our kitchens and can be found in anything from healthy dishes like chana masala to savory treats like namkeen. However, have you ever wondered how the crisp, polished, and precisely graded seeds we see on store shelves are made from those coarse, brown chickpeas from the farm? The amazing world of a chana seed processing plant holds the solution.
This is a multi-step, exact procedure that guarantees the best quality, highest yield, and consistent output for customers and other sectors. It’s not just about cleaning. Understanding this procedure and having the appropriate tools are essential for success if you’re an entrepreneur or company trying to get into the pulse and grain sector. We are the best Chana Seed Processing Plant Supplier.
What is a Chana Seed Processing Plant
An entire automated set of equipment called a Chana Seed Processing Plant is made to take unprocessed, raw chickpeas and turn them into a finished, usable product. Each of the many important steps in this process is managed by a specialized machine. Sorting the seeds according to size and quality, eliminating any contaminants, and making sure the finished product is hygienic and up to market standards are the objectives.A contemporary processing plant’s main objectives are to optimize the recovery of quality seeds while decreasing waste, boost efficiency, and decrease human labor. We are the best Chana Seed Processing Plant Exporter.
Why Choose Padsons Industries
Customer-First Customization
- Padsons Industries understands that no two operations are the same. They offer tailored plant layouts and capacity planning to match your raw material quality, throughput targets, and delivery constraints. You won’t get a one-size-fits-all line; you get a solution built around your goals.
Balanced Focus on Quality and Cost
- Padsons balances durable build quality with cost-effective design. Their machines are designed to be reliable without inflating price — important for small and medium processors who need dependable performance on a budget.
Integrated Technology for Better Yield
- The company integrates proven technologies from multi-stage cleaning to advanced optical sorting — so your final product commands a higher market price with less manual sorting and rework.
Practical User-Friendly Design
- Padsons focuses on user experience: simple PLC control panels, clear operating manuals, and machinery that is easy to clean and maintain. This lowers operator training time and reduces human error.Applications
Strong After-Sales and Spare-Part Support
- Buying a plant is a long-term relationship. Padsons provides onsite commissioning, operator training, and a dependable spare-parts supply, so your plant returns to running quickly if anything goes wrong.
Energy & Waste Reduction
- They design lines with efficient motors, optimized airflow and dust collection, and material-handling choices that minimize losses — which translates into lower monthly operating costs.
Scalable & Future-Proof Solutions
- Padsons builds modular plants so you can expand capacity without replacing the entire system. That future-proofs your investment as your business grows or market demands shift.
Compliance-Aware Manufacturing
- Their equipment uses food-grade materials and hygienic design practices, making it easier for you to comply with local food-safety norms and buyer specifications.
Local Understanding, Global Standards
- Padsons combines practical knowledge of local supply chains with engineering standards that meet international buyers’ expectations — helpful when you want to export or sell to premium domestic clients.
Applications of Chana Seed Processing Plant
1. Direct consumption
- Whole, graded chana is sold for direct cooking used in curries, soups, stews, and salads. Higher-grade, uniform seeds cook evenly and fetch better market prices.
2. Retail packaging
- Processed chana is packed in retail sizes for supermarkets and local stores. Clean, graded, and well-packed chana improves shelf life and brand trust.
3. Industrial processing besan hickpea flour
- Chana is milled into besan gram flour a core ingredient in many foods snacks, batters, sweets, and prepared mixes. Milling demands consistent particle size and low moisture for quality flour.
4. Split chana dal production
- Dehulling and splitting produces chana dal. Dal production requires correct dehulling to minimize whole seeds breaking and to produce uniform split pieces used widely across cuisines.
5. Snack manufacturing
- Processed chana is roasted, fried, or puffed into snacks. Uniform size and low impurity levels are critical for snack makers for even processing and taste.
6. Ready-to-eat and ready-to-cook mixes
- Pre-cleaned chana is used in convenience foods instant soups, khichdi mixes, and meal kits where quality and consistent cooking time matter.
7. Export markets
- Exporters require strict grading, low foreign matter, and traceability. A modern processing plant helps meet international standards, enabling access to global markets and better margins.
8. Animal feed
- Lower-grade chana and by-products can be processed into animal feed. Separating food-grade from feed-grade improves value recovery across the product stream.
9. Value-added products
- Chana protein concentrates, texturized vegetable protein, and ingredient isolates are emerging higher-value outputs these need controlled processing and stable raw material quality.
Table of specifications Chana Seed Processing Plant
| Specification | Details (Sample Mid-size Line) |
|---|---|
| Product | Chana Seed Processing Plant |
| Pre-cleaner | Rotary/oscillating type; capacity matched to plant |
| Aspirator / pneumatic winnower | Airflow adjustable; removes light impurities |
| Magnetic separator | High-intensity magnetic roller; removable tray for cleaning |
| Destoner | Double-layer destoner; adjustable settings for stone removal |
| Grader / sieves | Vibratory multi-deck sieves; 3–5 grade output sizes |
| Optical color sorter | Optional; up to 30–50 kg/min depending on model |
| Polisher | Optional; gentle polishing for retail-grade appearance |
| Motors | IE2/IE3 efficiency motors (kW depend on plant size) |
| Power requirement | 30–60 kW (approximate, depends on configuration) |
| Floor area | 100–250 sq. meters (depends on layout) |
| Material of construction | Mild steel with food-grade finish / stainless steel options |
| Control system | PLC control with HMI (optional auto modes) |
| Automation level | Semi-automatic to fully automatic options |
| Packaging options | Bagging scale (manual to automatic), weighers available |
| Accuracy / rejection rate | High removal efficiency; >98% impurity removal achievable |
| Warranty | 12–18 months (standard) |
| After-sales support | Installation, operator training, spares and service from Padsons Industries |
Benefits of Chana Seed Processing Plant
1. Improved Seed Quality
- Processing removes broken, discolored, and infected seeds, producing a uniform, high-grade product that meets buyer expectations and fetches better prices.
2. Higher Market Value
- Clean, graded chana is preferred by traders, retailers, and exporters. You can command premium pricing for consistent, branded produce.
3. Reduced Post-Harvest Losses
- Efficient cleaning and drying reduce spoilage caused by moisture, pests, or contamination, increasing the effective yield from every batch.
4. Increased Processing Speed and Capacity
- Machines handle far larger volumes than manual sorting. Faster processing means quicker turnaround and the ability to serve larger buyers.
5. Labour Savings & Safety
- Automation reduces the need for repetitive manual work, lowers labor costs, and decreases the chance of workplace injuries.
6. Better Hygiene and Food Safety
- Modern equipment reduces human contact and contamination risks, making it easier to comply with local and international food safety standards.
7. Consistent Grading & Uniformity
- Accurate sieving and sorting ensure product uniformity — a big advantage for packaged retail products and institutional buyers.
8. Energy & Cost Efficiency
- Newer machines are designed to be energy-efficient and need less maintenance, saving money over the plant’s lifetime.
9. Flexibility to Process Different Varieties
- Many plants can be adjusted for different chana varieties and seed sizes, so you can switch products without new investment.
Types of Chana Seed Processing Plants
1. Small-Scale Starter Plants
- Ideal for small farmers, co-ops, or entrepreneurs just starting out.
- Capacity: typically 1–3 tonnes/day.
- Features: manual or semi-automatic modules (basic cleaner, destoner, grading sieves, simple packing).
- Pros: low investment, easy to operate, quick ROI.
2. Semi-Automatic Plants
- For growing businesses moving toward higher throughput.
- Capacity: 3–10 tonnes/day.
- Features: mechanical cleaning, aspirators, rotary cleaners, color sorters optional, semi-auto packing.
- Pros: better efficiency, lower labor cost, improved product consistency.
3. Fully Automatic Plants
- Designed for large processors or exporters.
- Capacity: 10–50+ tonnes/day (customizable).
- Features: automated conveyors, multi-stage cleaning, de-stoning, grading by vibro-sieves, optical color sorting, electronic weighing and automatic packing.
- Pros: highest throughput, consistent quality, minimal manual work.
4. Mobile Portable Units
- For remote areas or seasonal operations.
- Capacity: varies; often small to medium.
- Features: skid-mounted or trailer-mounted machinery that can be moved to different fields or collection centers.
- Pros: flexibility, lower logistic costs, quick deployment.
5. Integrated Turnkey Lines
- End-to-end solutions where the manufacturer delivers design, equipment, installation, and commissioning.
- Capacity: any scale.
- Features: tailored to customer needs, includes storage, processing, quality control lab, and packaging.
- Pros: one-stop solution, optimized workflow, single-vendor accountability.
Conclusion
The need for dependable and effective processing technologies is rising along with the demand for premium, pure chana seeds. A well-designed chana seed processing facility is an investment in your company’s future, not merely a cost. It guarantees that you can continuously provide a high-quality product, earn your clients’ trust, and increase your revenue. We are the best Best Chana Seed Processing Plant Manufacturer.
Padsons Industries is the only company you need to search for if you’re seeking for a reliable and knowledgeable chana seed processing plant manufacturer. They are the perfect partner for your agricultural endeavor because of their dedication to quality, personalized solutions, and outstanding assistance. To find out how they can help you advance the processing of your chana seeds, get in touch with them right now.
